Jiangsu Hanpu Mechanical Technology Co., Ltd

Jiangsu Hanpu Mechanical Technology Co., Ltd

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MVR Falling Film Evaporator In Sugar Industry Multiple Effect

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Province/State:jiangsu
Country/Region:china
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MVR Falling Film Evaporator In Sugar Industry Multiple Effect

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Brand Name :HANPU
Model Number :MVR
Certification :CE,ISO9001
Place of Origin :Jiangsu,China
MOQ :1 set
Price :100,000USD~2,000,000USD/SET
Payment Terms :T/T,L/C,D/A,D/P
Supply Ability :1 Set/3 months
Delivery Time :90 days
Packaging Details :Package with strong strap
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MVR Falling Film Evaporator in Sugar Industry — Multiple Effect
MVR Falling Film Evaporator In Sugar Industry Multiple Effect

Hybrid MVR falling film evaporator integrated with a multiple-effect (MEE) train for raw, refined, and back-end molasses clarification lines. The system concentrates juice/syrup at low temperature under vacuum, recycling latent heat via mechanical vapor recompression for low OPEX, improved color control, and stable throughput during long campaigns.

Key Benefits
  • Energy economy: MVR duty plus staged effects cuts steam consumption and boiler load.
  • Product quality: Low ΔT falling film preserves sucrose, reduces inversion and color formation.
  • High capacity: Even film distribution and optimized residence time deliver steady °Brix rise.
  • Cleanability: CIP-ready geometry with scale control for long, predictable campaigns.
  • Flexible retrofit: Add MVR to existing effects or deploy as a greenfield hybrid line.
Process & Thermal Economy

Juice/syrup enters preheaters, then flows as a thin film down vertical tubes at vacuum. Vapor from later effects is mechanically recompressed and reused as the primary heating medium. Balanced ΔT/LMTD and circulation maintain high coefficients with minimized sucrose degradation.

Materials & Hygiene

Wetted parts in SS316L (duplex/Ti on request). Food-grade finishes, drainable layouts, and validated CIP support HACCP/ISO programs in sugar processing.

Process Overview — Sugar Juice/Syrup Concentration
MVR Falling Film Evaporator In Sugar Industry Multiple Effect
  • Feed prep: clarification/filtration, pH trim, antiscalant (Ca/Mg/Si control) as required.
  • Multiple effects (vacuum): staged shell pressures reduce boiling point progressively.
  • MVR module: compressor raises vapor temperature; provides primary duty to lead effect(s).
  • Condensate management: polishing for reuse; conductivity/TOC guard optional.
  • To pan/crystallization: target °Brix delivered with stable color and viscosity.
Key Components
  • Falling-film calandrias per effect with distributors and vapor–liquid separators
  • MVR compressor (turbo/Roots) with VFD for ΔT/capacity control
  • Preheaters, surface condenser, vacuum/NCG handling skid
  • PLC/HMI/SCADA; instruments (T/P/flow/cond/level/°Brix)
  • CIP skid; antiscalant dosing and fouling monitors
Performance & Sizing
Parameter Typical Range*
Effects 3–6 (plus MVR hybrid module)
Steam economy (SE) ~3–7 (higher with MVR integration)
Operating mode Vacuum, continuous
Product outlet Target °Brix to pan (feed-dependent)
Materials SS316L standard; duplex/Ti optional

*Performance depends on juice quality, color/ash, compression ratio, and fouling tendency.

FAQ
Can MVR be retrofitted to our existing effects?

Yes. A lead-effect MVR module or hybrid tie-in can reduce steam demand without replacing the whole train.

How is sucrose inversion minimized?

Operate at low ΔT and vacuum, limit residence time, and maintain pH control; CIP restores peak heat transfer.

What about scale on tubes?

Softening/antiscalant, optimized velocity/ΔT, and scheduled CIP windows maintain coefficients across the campaign.

Application
MVR Falling Film Evaporator In Sugar Industry Multiple Effect
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