Jiangsu Hanpu Mechanical Technology Co., Ltd

Jiangsu Hanpu Mechanical Technology Co., Ltd

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Stainless Steel MVR Evaporator For Food Chemical And Environmental Applications

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Jiangsu Hanpu Mechanical Technology Co., Ltd
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Province/State:jiangsu
Country/Region:china
Contact Person:MrJim(General Director)
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Stainless Steel MVR Evaporator For Food Chemical And Environmental Applications

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Brand Name :Hanpu
Place of Origin :China
Certification :ce,iso
MOQ :1set
Price :100000
Packaging Details :Packing in wooden case
Delivery Time :90days-150days
Payment Terms :L/C,D/A,D/P,T/T
Model Number :MVR
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Stainless Steel MVR Evaporator For Food, Chemical And Environmental Applications
Stainless Steel MVR Evaporator For Food Chemical And Environmental Applications

Engineer-to-order Mechanical Vapor Recompression (MVR) evaporator built in food-grade stainless steel (SS316L/duplex options) for food & beverage, fine chemicals, and environmental duties including ZLD. Operating under vacuum, the system recompresses secondary vapor as the primary heat source to deliver low OPEX, stable throughput, and high-quality condensate suitable for reuse or further polishing.

  • Hygienic design: food-contact materials, drainable layouts, smooth finishes, optional CIP/SIP
  • Automatic operation: PLC/HMI recipes, alarms, historian, remote diagnostics; 24/7 continuous duty
  • Energy efficiency: minimal fresh steam after start-up; electric-driven vapor recompression
  • Site customization: power (380–480 V LV / 3.3–11 kV MV), utilities, layout, effluent/product specs
Typical Applications

Food & Beverage: juice, dairy permeate/condensate, syrups, brines · Chemical: inorganic salts, solvent-bearing streams, intermediates · Environmental/ZLD: RO/NF concentrates, high-salinity brines, dye/printing effluents, landfill leachate.

Process & Thermal Economy

Secondary vapor is mechanically compressed to raise its saturation temperature and recycled as the heating medium, maximizing latent heat recovery, lowering utility bills, and reducing environmental load.

Controls & Safety

Closed-loop control of level, ΔT, pressure, and conductivity; interlocks for compressor/VFD, vacuum system, and condensate quality guard. Optional power-quality mitigation (AFE/filters) for compliance.

Materials & Cleanability

Wetted parts in SS316L/duplex (Ti/Hastelloy on request), food-contact seals and gaskets, anti-scale dosing, and validated CIP for long, stable campaigns and fast turnarounds.

Process Overview — Stainless Steel MVR
Stainless Steel MVR Evaporator For Food Chemical And Environmental Applications
  • Feed conditioning: filtration/softening, pH trim, deaeration to limit scaling/corrosion
  • MVR evaporation (vacuum): forced circulation with tight ΔT control for stable heat transfer
  • Condensate management: polishing (if required) to meet reuse/discharge limits
  • Concentrate routing: to crystallizer/centrifuge/dryer for solids or recycle per flowsheet
  • Automation: start/stop recipes, VFD load following, alarm interlocks, remote support
Key Components
  • MVR evaporator/crystallizer body with circulation pumps and vapor–liquid separator
  • Mechanical vapor compressor (turbo/Roots) with VFD and inlet filtration/silencing
  • Main heater, preheaters, condensers, vacuum/NCG handling skid
  • PLC/HMI/SCADA, instrumentation (T/P/flow/cond/level), historian & remote access
  • CIP skid; anti-scale dosing; optional condensate polishing filters/RO
Performance & Sizing
Parameter Typical Range*
Operation Continuous, 24/7
Electric use (MVR) ~15–40 kWh per ton of water evaporated (duty/CR dependent)
Fresh steam demand Very low after start-up (backup/ancillary only)
Turndown 50–100% with stable ΔT and quality
Availability ≥95–98% with redundancy and planned CIP
Condensate quality Low conductivity/TOC (with polishing as required)
Materials SS316L / duplex; Ti/Hastelloy on request

*Actual performance depends on feed characteristics, compression ratio, and heat-transfer design.

FAQ
Can this system integrate into our ZLD plant?

Yes. Common flowsheets pair RO/NF pre-concentration with MVR for final concentration/crystallization and solid handling.

Is it suitable for food-grade applications?

Absolutely. Stainless steel construction, drainability, hygienic design, and validated CIP/SIP support HACCP/ISO programs.

How is fouling controlled?

Proper softening/pH control, optimized LMTD/velocity, anti-scale dosing, and scheduled CIP cycles with online monitoring.

Application
Stainless Steel MVR Evaporator For Food Chemical And Environmental Applications
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